Buying guide
Leatherette or real leather for laser patches
How laserable leatherette and genuine leather compare on look, cost, durability and how they behave under a laser, and which to choose for which order.
Triple 3 Customs · Updated November 13, 2026 · 5 min read
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Both make good patches. They look different, cost different amounts and behave differently under the laser, so most patch makers end up stocking both.
| Laserable leatherette | Real leather | |
|---|---|---|
| Look | Crisp two-color design; the top layer burns away to show the color below | One color, darkened where it's burned; looks rustic and varies hide to hide |
| Laser behavior | Engraves and cuts cleanly at low power, very consistent sheet to sheet | Needs more power; edges darken; thickness and finish vary |
| Smell | Some smoke, mild | Strong burned-leather smell; needs good exhaust |
| Cost per patch | Lower | Higher, and more waste around flaws in the hide |
| Durability | Good; the top color can wear on edges over years | Very good; ages and darkens with wear |
| Best for | Logos, small text, team and business orders | Simple bold designs, premium pricing, outdoor brands |
Checking that a material is safe to laser
Buy leatherette sold as laserable, from a seller who says what it's made of. Avoid anything described only as vinyl, PVC or faux leather without more detail: PVC releases chlorine gas when lasered. For real leather, vegetable-tanned leather is the usual laser choice. Chrome-tanned leather is common in clothing and can give off harmful fumes, so check the tanning before you buy.
Laserable leatherette variety pack
Lets you show customers real color options before you commit to a bulk order.
See options on AmazonVegetable-tanned leather, 2–3 oz
Thin enough to cut cleanly and press onto a curved hat front.
See options on Amazon
Rather have us make it?
Custom leather patch hats with your logo, and engraved gifts and awards, made in Maryland.